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ProblemsPart Replacement Time
Clogging
Cost -
Proposed EffectImproved Productivity(Improved Throughput)
Man-Hour Reduction
Cost Reduction
Improved Functionality -
Product TypePorous Chuck
Customer's concerns and problems / Before
Our proposals and improvement effects / After
We have proposed a Porous Chuck that has a AZP60 porous surface and a AZPS40 porous back surface, and that can be used on both the front and back surfaces.
As a result of our use by our customers, we received an appreciation that the back side can also be used when the porous material on one side becomes clogged.
The time required to replace the chuck has been reduced to one-half of the previous level, leading to improvements in productivity.
Point of the proposed example / Point
By convention, the suction surface of Porous Chuck is only one side, but the product can actually be manufactured with a specification that allows both sides to be sucked.
By enabling adsorption on both sides, flexible measures can be taken, such as reducing the frequency of maintenance and expanding the scope of transportation.
The Fine Ceramics Division of ASUZAC Corporation, which operates the Ceramics Design Laboratory, handles everything from material development and preparation to design and manufacture, as well as surface treatment, inspection, and cleaning.
We can also offer our own coating-technology for adding functionality to ceramics materials, as well as the selection of materials such as ceramic materials with high heat resistance and conductivity, and high-purity alumina and SiC that are highly pure and prevent contamination.
If you have any problems with your existing Porous Chuck, please feel free to contact us!
Integrated response from processing to development of ceramic materials !
Please feel free to contact us !
Business hours: 9:00-17:00 (closed on Saturdays, Sundays and Holidays)
We received a consultation from the customer to ask whether there is one Porous Chuck fitted with a porous material for backup.
Porous Chucks currently in use were cleaned or replaced when they became clogged, which was time-consuming and costly.