Porous chuck

Four Reasons Why Ceramics Design Lab is Chosen

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  Integrated support from material development to design and manufacturing of ceramics

  We produce a wide variety of fine ceramics products such as Alumina, silicon carbide (SiC), Zirconia, Porous ceramics, etc.We are familiar with the types and characteristics of fine ceramics materials, as well as the usage environment and applications of products used in semiconductors, electronic components, and other fields, enabling us to make optimal material proposals.Our in-house facilities and equipment for mixing and granulating raw materials, as well as for forming materials, enable us to develop special materials such as insulating ceramics, conductive ceramics, low-reflective Black Alumina, and high-purity ceramics, so that we are able to contribute to the solution of our customers’ issues.
• 

  Extensive delivery record for semiconductor foundries, electronic device manufacturers, and equipment manufacturers

  We have delivered ceramics products to domestic and overseas semiconductor foundries, electronic device manufacturers, and equipment manufacturers for many years.We have a proven track record in the design and manufacture of ceramic products of various shapes, applications, and materials, such as transfer End Effector / Handling Arm and suction chucks for thin work pieces such as silicon wafers and films, as well as shield parts for wafer trays, printed circuit boards, and vacuum chambers.
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  Expertise in VA / VE proposals backed by over 40 years of history

  In the manufacturing and transport processes of semiconductors and electronic components, these problems can occur
  ・Particle generation
  ・Reduction of yield due to contamination
  ・Wafer surface damage due to misalignment
  ・Outgas (outgassing)
  
  We are well aware of these industry-specific problems and the reasons behind them, and is actively proposing VA・VE techniques to solve each customer’s problem.
  We can respond to customer needs by reducing costs, shortening lead times, reducing man-hours for parts replacement, and improving the functionality of the transport End Effector and Handling Arm.
• 

  Consignment services from prototyping to mass production of one-off products

  We specialize in small-lot, high-mix production, and can flexibly handle everything from trial production of single and small lots to mass production of medium lots of up to about 100 pieces.
  
  During prototyping, we make material and design proposals that take into account the product application and operating environment according to the customer’s requirements. We evaluate mass production feasibility such as cost, lead time, and accuracy variation before moving to mass production, so there is no rework.