Prototype processing service for ceramics parts

We are engaged in the trial manufacture and processing of various ceramics parts, including Alumina, SiC (silicon carbide), Porous ceramics, Zirconia, thermal insulation ceramics, and conductive ceramics, from the development of materials.

CERAMICS DESIGN LAB > Prototype processing service for ceramics parts

Are there any problems like this?

Prototype processing service for ceramics parts|Ceramics Design Lab
  • Particles are generated in the chamber and adhere to the wafer.

  • We are looking for a vacuum chuck to be used in a high-temperature environment. I'm worried about anti-chemicals and heat resistance with resin and metal.

  • We are considering the production of high purity alumina parts with purity of 99,99% or more, but the materials are not available.

Let us help you !

Integrated support from developing not only Alumina and SiC but also porous ceramics and special ceramics with excellent heat resistance and electrical conductivity!

We have a proven track record of production of various industries, applications, and shapes such as wafer transfer End Effector / Handling Arm, vacuum chucks, large boards, and firing setters!

We offer proposals for VA / VE to customers that are possible only because they are familiar with the characteristics of ceramic materials and the problems unique to the semiconductors and electronics industries!

If you are in a hurry, please call us!

TEL+81-26-248-1626

Business hours: 9:00-17:00 (closed on Saturdays, Sundays and Holidays)

This site "Ceramics Design Lab" is operated by the Fine Ceramics Division.
ASUZAC Corporation is a group founded in 1946 and
consisting of more than 800 people.

Characteristics of our "Prototype processing service for ceramics parts"

  • Prototype processing service for ceramics parts|Ceramics Design Lab

    Integrated support from developing not only Alumina and SiC but also porous ceramics and special ceramics with excellent heat resistance and electrical conductivity !

    Ceramics refer to natural inorganic substances such as ceramics, glass, and cement, which are produced by baking and solidifying them. Fine ceramics are manufactured using purified artificial raw materials such as Alumina, Zirconia, and silicon nitride to maximize their specific functions (high hardness, abrasion resistance, insulation, heat resistance, corrosion resistance, conductivity, heat transfer, etc.) (Advanced Technical Ceramics). They have steadily expanded their application range and market scale by taking advantage of their characteristics. They are used as components and components in various industrial fields such as information electronics, automobiles, energy, and the environment.
    We will deepen our relationship with our customers, accurately grasp their needs, and proceed with product development based on development schedules tailored to our customers' roadmaps from a medium-to long-term perspective.

Examples and Achievements of our "Prototype processing service for ceramics parts"

Let us help you !

Integrated support from developing not only Alumina and SiC but also porous ceramics and special ceramics with excellent heat resistance and electrical conductivity!

We have a proven track record of production of various industries, applications, and shapes such as wafer transfer End Effector / Handling Arm, vacuum chucks, large boards, and firing setters!

We offer proposals for VA / VE to customers that are possible only because they are familiar with the characteristics of ceramic materials and the problems unique to the semiconductors and electronics industries!

If you are in a hurry, please call us!

TEL+81-26-248-1626

Business hours: 9:00-17:00 (closed on Saturdays, Sundays and Holidays)

Frequently Asked Questions on "Prototype processing service for ceramics parts"

  • Quotation request → Drawing confirmation → Study by us → Issue estimate → Order → Payment (prepaid) → Product production → Shipment → Delivery. If you do not have a drawing, you can also propose it. Please contact us for details.

  • For alumina, the length 4000 mm, breadth 70 mm, and thickness 50 mm are guidelines. For SiC, 500 mm×500 mm×5 mm is a rough guide. For other materials, 300 mm×300 mm×10 mm is a rough guide. Even within the above size, it may not be possible to manufacture depending on the product shape. Contact us for more information.

  • We will propose wave and V-shaped setters. The V-shaped setter can be manufactured with external 140 mm×100 mm, thickness 8 mm, V-shaped angle 112.6°, and pitch 120 mm(P12×10) The reaction between the setter and the work piece can be minimized by placing the work piece on the wave-shaped or V-shaped setter and firing.

Four Reasons Why Ceramics Design Lab is Chosen

  • Integrated support from material development to design and manufacturing of ceramics

    Integrated support from material development to design and manufacturing of ceramics

    We produce a wide variety of fine ceramics products such as Alumina, silicon carbide (SiC), Zirconia, Porous ceramics, etc.We are familiar with the types and characteristics of fine ceramics materials, as well as the usage environment and applications of products used in semiconductors, electronic components, and other fields, enabling us to make optimal material proposals.Our in-house facilities and equipment for mixing and granulating raw materials, as well as for forming materials, enable us to develop special materials such as insulating ceramics, conductive ceramics, low-reflective Black Alumina, and high-purity ceramics, so that we are able to contribute to the solution of our customers’ issues.
  • Extensive delivery record for semiconductor foundries, electronic device manufacturers, and equipment manufacturers

    Extensive delivery record for semiconductor foundries, electronic device manufacturers, and equipment manufacturers

    We have delivered ceramics products to domestic and overseas semiconductor foundries, electronic device manufacturers, and equipment manufacturers for many years.We have a proven track record in the design and manufacture of ceramic products of various shapes, applications, and materials, such as transfer End Effector / Handling Arm and suction chucks for thin work pieces such as silicon wafers and films, as well as shield parts for wafer trays, printed circuit boards, and vacuum chambers.
  • Expertise in VA / VE proposals backed by over 40 years of history

    Expertise in VA / VE proposals backed by over 40 years of history

    In the manufacturing and transport processes of semiconductors and electronic components, these problems can occur
    ・Particle generation
    ・Reduction of yield due to contamination
    ・Wafer surface damage due to misalignment
    ・Outgas (outgassing)

    We are well aware of these industry-specific problems and the reasons behind them, and is actively proposing VA・VE techniques to solve each customer’s problem.
    We can respond to customer needs by reducing costs, shortening lead times, reducing man-hours for parts replacement, and improving the functionality of the transport End Effector and Handling Arm.
  • Consignment services from prototyping to mass production of one-off products

    Consignment services from prototyping to mass production of one-off products

    We specialize in small-lot, high-mix production, and can flexibly handle everything from trial production of single and small lots to mass production of medium lots of up to about 100 pieces.

    During prototyping, we make material and design proposals that take into account the product application and operating environment according to the customer’s requirements. We evaluate mass production feasibility such as cost, lead time, and accuracy variation before moving to mass production, so there is no rework.

Operating company information

Company Name ASUZAC CORPORATION
Division name Fine Ceramics Division
Division established October, 1981
Address Headquarters: 981 Oaza Nakayama, Takayama-mura, Kamitakai-gun, Nagano 382-8508, Japan
factory Takayama factory
Sales Offices Headquarters, Tokyo, Osaka and Kyushu
TEL +81-26-248-1626
FAX +81-26-251-2160
Mail fcerainf@asuzac.co.jp
Description of Businesses Development, production, processing, and sales of ceramics

CONTACT

The quotation and inquiries are available by the telephone /FAX or the mail .