Example of VA / VE proposals

CERAMICS DESIGN LAB > Proposing solutions for resin products that are worn and troublesome by using ceramics

Proposing solutions for resin products that are worn and troublesome by using ceramics

  • Problems
    Abrasion
    Productivity (Throughput)
    Part Replacement Time
  • Proposed Effect
    Wear Resistance Improvement
    Improved Productivity(Improved Throughput)
    Man-Hour Reduction
    Cost Reduction
  • Product Type
    Wafer Transfer End Effector / Handling Arm

Customer's concerns and problems / Before

Previously, the wafer holding section used a resin-based End Effector / Handling Arm, but because it wears out during use, frequent replacement was required.

  • Proposing solutions for resin products that are worn and troublesome by using ceramics|Ceramics Design Lab
  • Proposing solutions for resin products that are worn and troublesome by using ceramics|Ceramics Design Lab
  • Proposing solutions for resin products that are worn and troublesome by using ceramics|Ceramics Design Lab

Our proposals and improvement effects / After

We also made a proposal to fabricate the resin part of the wafer holding section using ceramics materials.


Ceramics are light weight, high strength, and have excellent durability.


The frequency of inspections and replacement of End Effector / Handling Arm was reduced, leading to cost reductions and productivity UP.

  • Proposing solutions for resin products that are worn and troublesome by using ceramics|Ceramics Design Lab
  • Proposing solutions for resin products that are worn and troublesome by using ceramics|Ceramics Design Lab
  • Proposing solutions for resin products that are worn and troublesome by using ceramics|Ceramics Design Lab

Point of the proposed example / Point

The point of this case is that the product life has been extended several times by using ceramics resin materials.


By taking advantage of the light weight, high rigidity, and high strength that are characteristics of ceramics, it is possible to achieve excellent effects.


The Fine Ceramics Division of ASUZAC Corporation, which operates the Ceramics Design Laboratory, handles everything from material development and preparation to design and manufacture, as well as surface treatment, inspection, and cleaning.


We can also offer our own coating-technology for adding functionality to ceramics materials, as well as the selection of materials such as ceramics materials with high heat resistance and conductivity, and high-purity alumina and SiC that are highly pure and prevent contamination.


If you have any problems with your existing plastic or metal wafer Transfer End Effector / Handling Arm, please feel free to contact us.

Integrated response from processing to development of ceramic materials !

Please feel free to contact us !

TEL +81-26-248-1626

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Examples of VA/VE proposals
for designers and developers

  • Search by Problem
  • Search by Desired Effect
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  • Deformation
  • Cost
  • Particles
  • Conductivity
  • Suction Marks
  • Static Electricity
  • 大型偏光フィルムの吸着
  • Warped Wafer
  • Productivity (Throughput)
  • Impurities
  • Sparking
  • Wafer Scratching
  • Part Replacement Time
  • Outgassing
  • Surface Resistance
  • Wafer Sticking
  • Reflectance
  • Air-Permeability
  • Lint adhesion
  • Misalignment
  • Clogging
  • Plasma Resistance
  • Yield
  • Contact Damage
  • Product Life
  • Dust Emissions
  • Defect Rate
  • Heat Resistance
  • Contamination
  • Abrasion
  • Functionality
  • Chemical Resistance
  • Corrosion Resistance
  • 薄ウェハ

Part Replacement Time

薄ウェハ

  • 準備中です
  • Metal Contamination Control
  • Wear Resistance Improvement
  • Improved Functionality
  • Wafer Scratch Prevention
  • Anti-Static Measures
  • Improved Heat Resistance
  • Portability
  • Warped Wafer Prevention
  • Sparking Prevention
  • Improved Chemical Resistance
  • Improved Productivity
  • Misalignment Prevention
  • Reduced Defect Rate
  • Improved Productivity(Improved Throughput)
  • Wear Resistance
  • Contact Damage Reduction
  • Yield Improvement
  • Man-Hour Reduction
  • Surface Resistance Control
  • Wear Prevention
  • Particle Control
  • Suction Mark Reduction
  • Outgassing Reduction
  • Deformation Reduction
  • Improved Plasma Resistance
  • Long Service Life
  • ワークの傷防止
  • Contamination Measures
  • Cost Reduction

Improved Functionality

Improved Productivity(Improved Throughput)

Man-Hour Reduction

Cost Reduction

  • Wafer Transfer End Effector / Handling Arm
  • Baking Setter
  • Porous Chuck
  • Alumina Cover
  • PAD
  • Other

Wafer Transfer End Effector / Handling Arm

CONTACT

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